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Bob Burdett +1 415 369 1114 |
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A new Nexant study, Coal-to-Chemicals: Is It Coal's Time Again?, analyzes the technologies and economics of utilizing coal to produce major petrochemicals via gasification and other known "on-purpose" processes. Cost-related issues are a major consideration affecting the growth and success of coal-based chemicals, as costs are intertwined with the competitiveness of coal-based processes compared to mature, conventional process routes and feedstocks. Though proven cost-competitiveness will be a critical hurdle for coal, several other issues must also be considered:
The Nexant report documents the uncompetitive cost position for linear low-density polyethylene (LLDPE) production in the U.S. from the coal-based gasifier process (i.e., coal ? synthesis gas ? methanol ? olefins) as compared to conventional ethylene processes (e.g., naphtha, ethane, or E/P cracking sourced ethylene). The relatively high cost of ethylene from methanol produced from coal cannot compete with ethylene produced from conventional cracker processes in the U.S., and will not be able to in the foreseeable future. However, coal-based vinyl chloride monomer (VCM) production in China, either by gasification sourced ethylene (i.e., coal ? synthesis gas ? methanol ? olefins) or acetylene (i.e., coal ? coke ? calcium carbide ? acetylene), is highly competitive. Of equal importance is the impact of coal economics on trade, and whether coal-rich countries with low-cost coal can compete in the export market for chemicals. The report describes how LLDPE produced conventionally and from coal in China and from coal in Central Europe can compete in Western Europe against current market prices. The report illustrates the economic competitiveness of a wide range of products produced from coal, including methanol, ammonia and fertilizers, polyolefins, acetyls, and formaldehyde (all via the coal-synthesis gas route via gasification), and vinyl acetate and acrylic acid (via the coal-acetylene route). Ultimately, it is expected that coal-based chemical production can leverage its advantages into a promising future that successfully addresses environmental issues and encourages energy and feedstock diversity. Continued industry and government investment in gasification technology to ensure secure, environmentally acceptable, economically feasible, and technologically viable sources of energy and feedstocks will likely herald a new era for the coal-based chemical industry. For more information on this topical report, please contact: Ed Glatzer +1 914 609 0325 (e-mail: eglatzer@nexant.com). ABOUT NEXANT Nexant's products and services help clients solve critical strategic and operational challenges in several key areas: chemicals and petrochemicals; oil and gas; electric power; energy technology; energy management; retail and wholesale power markets; and enterprise risk management. The company is headquartered in San Francisco, CA. Nexant maintains offices in London, U.K.; Bangkok, Thailand; Tokyo, Japan; White Plains, NY; Washington, D.C.; Houston, TX; Madison, WI; Boulder, CO; Phoenix, AZ; and Los Angeles, CA. The company is owned by a select group of investors and Nexant management and employees. Nexant® is a proprietary trademark of Nexant, Inc.
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